We help you put the right concrete batch plant equipment together as a complete, integrated system. From industrial concrete mixers to silos and controls, we match the equipment to your material recipe, production goals and workflow. I can help you compare alternatives, plan a phased upgrade, or specify a turnkey plant. The result is consistent mixes, predictable cycles and lower total cost of ownership.
Concrete Mixers
The mixer is the heart of any plant. We supply industrial concrete mixers engineered for the semi-dry and wet mixes common to block, paver, wet cast and precast producers. Below is a quick guide to the three primary mixer types we offer and when each one excels.
Planetary mixers produce fast, thorough, high-shear mixing with excellent dispersion of color and admixtures. They are a go-to choice for semi-dry zero-slump mixes and face mixes where surface finish and color consistency matter. Maintenance access is straightforward, and they integrate cleanly with modern weigh batching and automation.
Twin shaft concrete mixers deliver aggressive, high-energy mixing and handle a wide range of aggregate sizes and slump levels. They are ideal for higher-volume wet cast and precast applications where fast cycle times and uniformity are critical. Their robust design supports continuous duty in demanding production environments.
Paddle concrete mixers offer gentle, controlled mixing action that protects aggregate shape while achieving a homogeneous blend. They are well-suited to semi-dry block and paver mixes and can be configured for efficient discharge to feed your concrete block machine or mold line. Many producers value their simplicity and easy cleaning between color changes.
Concrete Mixers and Silos: How They Work Together
Your mixer performance depends on steady, dry, properly metered materials coming from the cement silos and aggregate bins. Correctly sized discharge chutes, dust control and level sensing ensure the mixer receives materials on time, every time, which keeps your cycles tight and your batch results consistent.
Cement Silos
We offer standard and portable cement silos for cement and fly ash storage, engineered for reliability, safety and easy integration with your batch plant. Whether you are feeding a single planetary mixer or multiple production lines, we help you size the silos, choose discharge and dust collection options, and plan the layout for efficient truck access and material flow.
Every silo package includes foundation drawings and static load specifications at no charge, so your contractor and engineer can move quickly and confidently. Learn more about our standard units here.
Aggregate Bins
Aggregate bins hold and separate your sand and stone by size and type, then meter them to the weigh belt or scale for accurate proportioning. We can help you configure the number of compartments, gate styles and discharge elevations to fit your product mix and available space. Proper bin design reduces material contamination, improves accuracy and keeps your mixer fed without bottlenecks.
Conveyors
Efficient material handling is essential concrete batch plant equipment. We specify conveyors that move cement and aggregates cleanly, safely and at the required rates for your production goals. Our layouts commonly include flex wall conveyors for steep or vertical lifts and shuttle belt conveyors to charge multiple bins or hoppers from a single feed point. Guarding, alignment and dust management are part of every plan we build.
Batching Automation & Controls
Accurate weigh batching, dependable interlocks and operator-friendly controls are the backbone of modern concrete batching equipment. We provide PLC-based control systems with clear HMI screens, recipe management and automatic sequencing to reduce errors and speed changeovers. Integrated scales, sensors and verification routines help you maintain tight tolerances and optimize cement, water and admixture usage across shifts.
How To Choose The Right Mixing & Batching Equipment
Selecting the best concrete mixing equipment and concrete batch plant equipment starts with your products, volumes and space. Here are the key factors we’ll review together:
- Product type and mix design. Block and paver producers typically run semi-dry mixes that benefit from planetary or paddle mixers, while wet cast and precast may favor twin shaft mixers for speed and aggregate flexibility. Face mix lines may require a dedicated mixer for color control.
- Production volume and cycle times. Target batches per hour, mold cycle times and daily output determine mixer size, silo capacity and conveyor rates. We balance peak demand with realistic run schedules.
- Plant space and layout. Ceiling height, door placements and traffic paths for trucks and forklifts influence silo placement, bin configuration and conveyor angles. A good layout shortens cycle times and improves safety.
- New vs used. Many producers combine new concrete batching equipment with used or rebuilt components to meet budget and timeline goals. We inspect, refurbish and integrate used mixers and batch plants when it makes sense.
- Budget and financing. Total cost of ownership matters more than sticker price. We help you compare scenarios and can connect you with Financing Options to conserve cash while upgrading capacity and quality.
- Implementation plan. We map out phases, from foundations and electrical to installation and startup support, so you can minimize downtime and protect production commitments. For broader planning and plant optimization, see our Concrete Industry Consulting page.
I can help you work through trade-offs, run the numbers, and select the right path for your operation today while keeping future expansions in view.
New & Used Mixing And Batching Equipment
We supply new systems as well as quality used options that can accelerate timelines and lower capital cost. Explore current listings and possibilities:
If you do not see what you need, ask. We often know about equipment that is coming available or can source the right machines through our network.
FAQ: Concrete Mixers and Silos
What equipment do I need for a concrete batch plant?
A complete plant typically includes a concrete mixer, cement silos for cement and fly ash, aggregate bins, conveyors to move materials, and batching automation with scales and PLC controls. Depending on your products, you may add color dosing, admixture systems, moisture sensing and specialty discharge hoppers.
What is the difference between a planetary, twin shaft and paddle mixer?
Planetary mixers provide high-shear, fast blending that is excellent for semi-dry mixes and color uniformity. Twin shaft mixers deliver aggressive, high-throughput mixing across a wide range of slumps and aggregate sizes, favored in wet cast and precast. Paddle mixers offer controlled, gentle mixing suited to semi-dry block and paver mixes and are valued for simplicity and ease of cleaning.
How do I size a cement silo for my plant?
Start with your peak daily cement and fly ash consumption, truck delivery schedule and batch size, then add margin for inventory and weather or supply delays. The right size also depends on available height, foundation capacity and discharge equipment. I can help you run the calculations and provide foundation drawings and static load specs at no charge with your silo package.
Should I buy new or used mixing equipment?
It depends on your timeline, budget and tolerance for refurbishment. New equipment offers the latest controls and warranties, while used or rebuilt mixers and batch plants can reduce cost and lead time. We can evaluate specific used machines, estimate refresh costs and integrate them with new controls or conveyors to meet your production goals.
“Bill’s consultative approach gave us confidence from the first call through startup. He helped us choose the right equipment for our products and budget, and the system performs exactly as promised.”
— Peter Bezuidenhout, Brick-Core Concrete Products
Are You Ready To Get Started?
We work with producers only, and everything we recommend is plant-grade equipment built for continuous duty. If you are evaluating concrete mixers and silos for a new line or upgrading an existing plant, we are ready to help you move forward with confidence.
